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Highway Bridges

Over the past 15 years PCR have used their expertise in High Level to complete many prestigious Bridge projects throughout the UK.

These include:

  • Strengthening repairs to the Grade II listed Royal Border Bridge at Berwick upon Tweed
  • Structural Repairs of Steel bridges including industrial coating
  • Replacement of failed Bridge Bearings notably the Thelwall Viaduct, in which PCR working with the main contractor John Martins Construction Limited installed the structural steelwork required to support new bridge bearings
  • Strengthening of Irwell Viaduct on the M60
  • Installation of Matrix gantries on the M60
  • Installing Bridge support steelwork for Wigmore Viaduct on the M5
  • Major structural strengthening of Channelsea Bridge, East London, including renewal of sewerage barrel hanger rods
  • Repairing River Lea Bridge in East London involving web stiffener refurbishment and overplating of the top and bottom flanges
  • Repainting of Potto Bridge for North Yorkshire County Council

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Within our in-house team we employ Scaffolders, Riggers, Platers, Welders, Bricklayers and General Operatives to carry out the following tasks:-

  • Structural steel replacement
  • Removal of rail timber decks and replacement with new steel decks
  • Waterproof decking
  • Erection of suspended scaffolding and purpose made suspension platforms
  • Installation of artificial stone (Bagrat)
  • Installation of tie bars & Cintec Harke anchors
  • Shot blasting & painting including sponge blasting
  • Masonry block renewal
  • Grouting voids and fissures using foamed concrete
  • Bat Surveys
  • Masonry re-pointing
  • Provision of hydraulic work platforms
  • Jacking of Bridge decks and installation of Bearings

Bridge maintenance

PCR carry out extensive repairs and maintenance to a wide range of bridges including Steel highway bridges, Cable suspension bridges, and Steel Viaducts.

Repair and maintenance activities include rivet replacement, web stiffener strengthening, top and bottom flange strengthening, installation of splice plates, resin bonding steel plates, installation of bridge bearings, jacking of bridges, shotblasting and painting steel bridges using ICATS operatives, provision of slung scaffolds, working in tidal zones, ventilation of work area whilst painting and shotblasting. 

PCR are certified to the The Register of Qualified Steelwork Contractors Scheme for Bridgeworks (RQSC)

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The RQSC allows certified users to work on the following:-

  • Bridges made principally from plate girders
  • Bridges made principally from trusswork
  • Bridges with stiffened complex platework (eg in decks, box girders or arch boxes)
  • Cable-supported bridges (eg cable-stayed or suspension) and other major structures up to a 100m span
  • Moving / temporary bridges
  • Bridge refurbishment
  • Footbridge and sign gantries
  • Ancillary structures in steel associated with bridges, footbridges or sign gantries (eg grillages, purpose-made temporary works)

PCR routinely supply all traffic management and liaise with the bridge owner regarding the traffic management.

PCR recently carried out the steelwork repair, shotblasting and painting of the A13 bridge in Barking, London; this bridge spans over the River Lea and is in a tidal section of the river. The project called for the scaffolding, shotblasting and painting of the bridge. Within the tidal zone we developed a moisture curing paint system with our suppliers Akzo Nobel, additionally the scaffold needed to be designed to accept loads imposed by the water at high tide.  PCR also provided all rescue boats and trained rescue crews who were on stand by for the duration of the contract.  

A recent contract was for the bearing replacement of the Thelwall Viaduct, M6 motorway involved bridge strengthening and installation of support steelwork for the Bridge Jacking equipment. 

Case Studies

Bridge Maintenance, Potto, UK

PCR have successfully completed to programme requirements a bridge maintenance project in North Yorkshire

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Bridge Maintenance, Scotland

Contract awarded to PCR for the design and installation of lightweight work platforms and restrengthening of Erskine Bridge, Scotland

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